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Damaged or outdated garage door panels don't have to mean replacing the entire door. In many cases, individual panels can be replaced to restore your garage door's appearance and functionality. Whether you're dealing with dents and rust from accidents or wear and tear, or looking to update the color and style to match your home's exterior, panel replacement offers a cost-effective solution.
It can be a manageable DIY project if you have help and understand the process of replacing the panels. But it also could be a dangerous undertaking due to the weight of the panels and tension from the spring. It’s often a job best left to the professionals, like Clopay’s authorized dealers. From mismatched panels to outdated designs, the reasons to replace your garage door panels are as unique as your home and with the right guidance and expertise, you can transform your garage door.
Assessing the Need for Garage Door Panel Replacement
Before starting your project, it's important to determine if replacing individual panels is the best approach for your situation. Here are some key factors to consider:
- Age of the door: If your garage door is over 15 years old and replacement panels are no longer available, it may be more cost-effective to consider a full replacement.
- Custom designs: Certain custom carriage house designs like Clopay's Coachman®, Canyon Ridge® and Gallery® Steel styles can make replacement challenging.
- Extent of damage: If you notice sagging or bent panels, peeling or cracked paint, or major damage across multiple panels, a full replacement might be the more cost-effective option in the long run.
- Frame damage or outdated technology: If the damage extends to the door's frame or it uses outdated technology, considering a new door for improved performance and security might be worth the investment.
However, if the damage is confined to one or two panels, replacement is likely a feasible option. Take the time to carefully inspect your garage door, assessing both the extent of the damage and the overall condition of the door. This will help you make an informed decision before proceeding with your project.
The Cost of Garage Door Panel Replacement
When deciding between replacing garage door panels and a full garage door replacement, cost is always going to be a factor. Here's a breakdown of what you might expect:
- Panel Replacement Cost: The cost of individual panels varies by material, size, style, and brand. You local garage door dealer can easily provide a quote for your replacement panel.
- Full Door Replacement Cost: A new garage door is a larger investment. Prices vary widely depending on the material, size, and features. Remodeling Magazine’s annual Cost vs. Value report lists the national average cost for a new garage door as $4,513 (which you can expect a top ROI of more than 193%). Expect professional installation to add more to the overall cost.
Steps to Take Before Garage Door Panel Replacement
Before you start replacing garage door panels, assess the situation and take necessary safety precautions. Begin by inspecting the door carefully to determine the full extent of the damage. Check each panel for dents, rust, or other issues. Make sure to consult your owner's manual or the manufacturer's website to see if replacement panels are available for your specific door model.
If so, order the panels and any necessary hardware. Safety is key when working with garage doors due to the heavy panels and spring tension (we recommend calling a pro). Disconnect the automatic opener and lock the door in place to prevent unexpected movement. Wear gloves and safety glasses and consider enlisting a helper for assistance with handling the panels. Finally, lay out a padded area where you'll place the old panels as you remove them to prevent damage to the garage floor.
Gathering Necessary Information
To order a replacement garage door panel section, you’ll need to contact a Clopay authorized dealer and tell them:
- the model of the door
- the size of the section to be replaced
- the color
- which section is needed: top, bottom or middle
If you’re unsure, the serial number is the easiest way to determine which door model you have. If your garage door was manufactured in the last ten years, the 15- to 16-digit serial number is located on the interior bottom section of the door.
While a professional will handle the installation, having the right tools on hand can help facilitate the process. Here's what you'll need:
- Wrench or socket: This is required for loosening spring brackets. The specific size will depend on your door's hardware.
- Ladder: If the damaged panel is in an upper section, a sturdy ladder may be necessary for access. Ensure it's securely positioned and consider having someone hold it for added safety.
- Clamps and wedges: These can help hold panels in place during the replacement process.
- Work light (optional): If the garage is dimly lit, a work light can illuminate the area, making it easier for the technician to work.
- Floor protection (optional): Drop cloths or old rugs can protect the floor from any scratches or damage.
Remember, the specific tools required may vary depending on your door type and the extent of the replacement. Always follow safety guidelines when working with ladders and heavy equipment.
Removing the Old Garage Door Panel
If you decide to go the DIY route, removing the damaged panel is the first step in the replacement process. The specific steps may vary depending on your door model, so consult your owner's manual if possible.
- STEP 1: Start by removing the hinges attaching the damaged panel to the one below it. Use a wrench or socket to loosen the hinge nuts, then lift the hinge off. For some doors, you may need to remove screws or clips as well.
- STEP 2: Gently pull the damaged panel down to detach it. If it doesn't come free, check for additional fasteners to remove.
- STEP 3: With the panel loose, have your helper hold it while you remove the rollers from the tracks. Carefully lift the panel out of the tracks and set it aside on a padded surface.
Take note of the roller bracket and any spacers for reinstallation. Repeat the process for any additional damaged panels. Remember to maintain control of the panels as you remove them, as they can be heavy and unbalanced.
Removing the old garage door panel requires care to avoid damaging surrounding components. Here are common mistakes to avoid:
- Forced removal: Don't yank or force the panel out of position. This can bend the door's tracks or damage adjacent panels. Instead, carefully disconnect and remove the necessary brackets and hinges.
- Uncontrolled descent: When removing top or middle panels, ensure the remaining sections are securely held in place. You don’t want a panel to slam down and cause an injury or damage.
- Improper spring handling: Garage door springs are under high tension. Never attempt to loosen or remove springs yourself. This should only be done by a trained professional to avoid serious injury.
- Inadequate support: When removing a bottom panel, support the door with clamps or wedges to prevent it from falling.
By avoiding these common mistakes, you can ensure a safe and successful panel removal process. If you're unsure, consider hiring a professional for the removal and replacement.
Installing the New Garage Door Panel
With the old panels removed, it's time to install the new ones.
- STEP 1: Start by holding the new panel in place, ensuring it's properly aligned with the surrounding panels and the door frame. Have your helper support the panel while you insert the rollers into the tracks. Make sure they're secure.
- STEP 2: If your door uses spacers or a roller bracket, install those next according to your notes from removal.
- STEP 3: Once the rollers are in place, reattach the hinges to secure the new panel to the one below. Tighten the hinge nuts firmly with your wrench or socket.
- STEP 4: Check the panel to ensure it is level and even with the rest of the door. Make any necessary adjustments to the hinges.
- STEP 5: With the panel in place, test the door's movement to ensure the new panel isn't catching on the tracks. The door should move smoothly and evenly. If not, adjust the roller position as needed.
- STEP 6: Finally, reattach any interior trim you removed to access the panels. With the new panels installed, your garage door should look and function like new again.
Final Checks and Maintenance Tips
After installing the new panel, thoroughly test the garage door's operation. Run the door through several open and close cycles to ensure the new panel tracks smoothly and the door is balanced properly. Check for any rubbing or catching points and adjust as needed.
To keep your new panels looking their best, wash them regularly with mild detergent to prevent dirt buildup. Lubricate the hinges and rollers as needed to maintain consistent movement. For steel panels, touch up any scratches promptly to prevent rust. With proper care, your new garage door panels can provide years of service.
Maintenance Tips
- Cleaning: Avoid using harsh chemicals or abrasive cleaners, as they can damage the finish. A soft cloth and mild soap and water are ideal.
- Lubrication: Regularly lubricate hinges, rollers, and springs with a silicone-based lubricant. Avoid petroleum-based products, which can attract dirt.
- Inspections: Monthly, inspect the door's balance by disconnecting the opener and manually operating the door. It should move smoothly and stay open about 3-4 feet off the ground. If not, have the springs adjusted by a professional.
- Paint touch-ups: For painted steel panels, keep a touch-up paint bottle on hand. Apply paint to scratches immediately to prevent rust.
- Seasonal checks: With changing seasons, check and adjust the door's tension as needed. Extreme temperatures can affect the springs and rollers.
By following these maintenance tips, you can extend the life of your new garage door panels. If you notice any issues with the door's operation, don't hesitate to consult a professional for assistance.
Environmental Considerations When Replacing Panels
Replacing your garage door gives you an opportunity to make environmentally conscious choices, from selecting materials for the new door to responsibly disposing of the old one. When choosing your new garage door, look for eco-friendly materials. Consider recycled aluminum, which reduces the demand for raw materials and energy. If you prefer wood, try recycled wood or material that promotes sustainable forestry practices. Opt for finishes with low volatile organic compounds (VOCs) to improve indoor air quality. For disposal, think beyond the landfill.
If the old door is still in working condition, consider donating it to organizations like Habitat for Humanity ReStores. You can also get creative with repurposing – old garage doors can become unique outdoor features like fencing or indoor elements like walls or tables. If the door is beyond repair, recycling is the next best option. Metal, the primary component of most garage doors, is widely recyclable. Contact your local recycling center to see if they accept metal garage doors and ask about any specific preparation requirements.
Damaged or outdated garage door panels don't have to mean replacing the entire door. In many cases, individual panels can be replaced to restore your garage door's appearance and functionality. Whether you're dealing with dents and rust or just everyday wear and tear, panel replacement offers a cost-effective solution. It can be a manageable DIY project if you have help and understand the process of replacing the panels but it’s often a job best left to the professionals, like Clopay’s authorized dealers.
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